programmable motor controller, digital pwm control, easy to use

Pro-150: Reversing, 24v – 48v, 150A, programmable.

£154.50 – £195.00

The Pro-150 is a mid-size digital controller, suitable for currents up to 150A. It is commonly used in mid-sized locos, golf buggies, and industrial applications requiring more customisation of performance characteristics. The Pro-150 is electrically and mechanically interchangeable with the Pro-120 in most applications.

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Description

Probably the most user-friendly programmable motor controller available. Programming is easy, using the (optional) low-cost combined display / programmer unit. The Pro-150 has been used in a wide variety of industrial machine applications, and has also been built into a large number of model locomotives where it has proved a popular replacement for the long serving workhorse that was the Pro-120.

Key features are:

  • Will function as a standard controller without any programming.
  • Optional display shows system state and battery voltage.
  • Programmable control over many features including:
    • Acceleration.
    • Deceleration.
    • Maximum power.
    • Dead band.
    • Sounder [for reversing and audible problem alert]
  • Pot learning feature allows:
    • Single ended, or joystick mode [wig-wag].
    • Fine tuning of input values
  • 10 memories for different configurations.
  • Continuous diagnostics monitors controller and system.
  • Thermal overload protection.
  • Under and over voltage protection.
  • Reverse polarity protection.
  • Integral box and heatsink [suitable for most applications].
  • Built-in heavy duty reversing relays.
  • 16V to 48V without adjustment.
  • Peak current 150A. 1 minute current 80A. Continuous current 60A [heatsink dependant].
  • Parking brake driver for vehicle applications.
  • Regenerative braking.
  • Input 1k ohm to 15k ohm potentiometer, direct voltage control, or by PWM output from a Pi or Arduino etc.

We can program it for you

We’re happy to discuss your exact requirements and configure the Pro-150 before shipping. Please note that the default settings have the reverse beeper switched on, this is a good idea for golf buggies and other electric vehicles but may not be so good for that scale loco with a sound card.

Display / programmer

The programmer and the display are the same unit – in two halves so they can be separated once initial programming is done. The display, once the controller has been installed, is used to show battery state and to give a visible indication of any fault detected.

Simple wiring

All the essential inputs are on one 6-way connector. More advanced features are on a separate connector. See the support tab for the instruction manual, wiring diagrams, and instructions for double heading. 3 and 6 way IDC control connectors are included.

Safe

The on-board computer monitors the controller and much of the external system. Should a fault be detected, the computer will shut down the controller and give an indication of the fault audibly and on the (optional) external display.

Versatile

Special programming may be possible for large volumes. The design allows for extra features to be added such as

  • Serial control from PC
  • Positional servo control
  • Time profiled current limiting
  • Log of system faults detected

if these (or other) features interest you, please email us.

The manual provides full instructions on setting up and operating the controller.

Adobe_PDF_file_icon_32x32   Read manual

Specification

Model 150
Nominal voltage range 16 – 48
Minimum / maximum voltage 16 – 55
Motor current A [max] 165
Motor current A [1 minute] 150
Motor current A [continuous] 60 [depends on mounting / cooling]
Reversing Y
Half speed reverse Programmable
Regen braking Y
Gain adjustment Programmable
Dimensions [mm] 145 x 102 x 38 [board], 181 x 121 x 46 [boxed]
Weight [g] Board = 320g, boxed = 630g,
Power connections 9.5mm push-on blades
Input 1k – 15k pot, or 0 – 4.7V
Reverse polarity protection Y
Over voltage protection Y [60V]
Under voltage protection Y [8V]
Pot fault protection Y
Thermal protection trip @95’C
Current limit – drive Y
Current limit – regen Y
High pot lockout Y
Joystick/Wig-wag input Programmable
Radio Control Via DMR-203
Selectable dual ramp reversing Programmable
Pre-select reversing N
Ramping Acceleration and deceleration programable between 0.1S and 15S
Parking brake Y [1A max] Delay and threshold programmable
Inhibit function Y
Powerdown state (motor) shorted
Tacho feedback ask
Ignition, Electronic Y
Heatsink Integral with boxed version
Double heading Y
Switching frequency 20 kHz
Quadrants 4

Support

The manual provides full instructions on setting up and operating the controller. The manual is available in two formats, one for reading on screen, and one for printing as a double-sided booklet:

Adobe_PDF_file_icon_32x32   Read manual                                                                        Booklet icon  Print booklet (double-sided)

Troubleshooting

Although generally straightforward to program, we have had a couple of cases where some inappropriate values have been inadvertently programmed into the “pot learn” parameters. These have caused the “Po” and “Pu” fault codes to be displayed even though there is no real fault with the system. Re-setting the Pro-150 back to factory default values and starting again has cured the problem.

For troubleshooting common to all controllers click here.

Slow / fast switch

With version 2.3, the operation of the slow / fast switch as described in the manual has been changed. If pins A and B are connected [or the – button on the programmer held for 3 seconds] at start-up, the controller will then start up in personality 9. This allows better control over the behaviour of the controller in an easily selectable alternative mode. Once pins A and B are disconnected, the controller will revert to it’s previously set personality on the next power-up.

Power down mode

Some customers have requested that the power down mode be disabled. We have a software version 2.4. that keeps the controller awake. Please contact us if you require this version.

Joystick [wig-wag] mode

For those customers who want to operate the Pro-150 from a joystick with a centre off position this article has instructions on how to program it.

Pot fault

There is a very thin track on the PCB adjacent to the 3 and 6 way connectors, it’s circled in red in the picture below. This is actually a scratch through link that allows modifications to the input circuit but under certain short circuit conditions we have seen this act as a 3rd fuse track and blow. If this does happen to your controller then just bridge the pads with some 1A fuse wire.

pro-150-3rd-fuse-track

Software versions

Version Changes
2.2 Version to support change from Atmega 16 to 164A
2.3 Fast / slow switch operation changed
2.4 Power down mode disabled, on request only
2.5 Change to inprove production yield at 50V.

We reserve the right to change the software without notice as we find ways to improve the product. If you have a requirement for a specific version then please contact us.

More Information

Accessories

You may need some or all of the following

  • A throttle mechanism to control the motor speed.
  • Switches e.g. for ignition and maybe reverse.
  • Control cable to connect the switches and throttle to the controller.
  • A power lead set to connect the controller to the battery and motor.
  • or
  • 9.5 mm crimp connectors  for the battery and motor leads.
  • Fuses.
  • Connectors.
  • Interfaces e.g. for radio control.
  • Relay board to control lights and horns etc.
  • Battery meter.

Pictures

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