The 4QD battery condition meters are small LED meter boards. Available as a 5 LED version for 24V & 36V, and a 7 LED version for 48V. The circuit uses LEDs (Light Emitting Diodes) to give a ‘line of light’ type display which extinguishes from the top as the battery is discharged. In most applications it is connected to the battery via an ignition switch so that it extinguishes when the machine is turned off.
By using LEDs the boards can tell you more about the battery than a simple moving coil meter will: this is because the LEDs do not suddenly switch on and off, but each LED fades over a range of voltage.
The voltages are also more accurate than cheap moving coil meters. The circuitry is very versatile and can be adapted for anywhere a ‘line of light’ type voltmeter is required.
The different models can be customised for different voltages subject to a minimum order quantity.
The LEDs span approximately the following voltages (other specifications to order):-
7 LED (48v)
5 LED (24v)
3 LED (12v)
53.4 – 55.0
51.2 – 53.0
49.0 – 50.8
25.3 – 27.0
13.0 – 13.5
46.8 – 48.6
23.4 – 24.8
44.8 – 46.6
21.5 – 23.0
10.7 – 12.8
42.8 – 44.6
19.5 – 21.4
41.5 – 42.6
18.2 – 19.2
9.3 – 10.2
Note that the yellow LED goes out at about 10.5v (21v or 2 x 10.5v for the 24v versions, 31.5 for 36v and so in). This is about the lowest voltage you should discharge a lead acid battery to: over-discharging a battery can permanently damage it. The ‘span’ on the 5 LED meter is about 8 volts – which is OK for 24v operation and for 36v. Span on the 7 LED board is about 10v.
Sizes of the boards are:
3 LED (12v) 29 x 21mm, 20mm high
5 LED (24v) 41 x 21mm, 20mm high
7 LED (48v) 51 x 21mm, 33mm high
The boards mount behind a panel, with a rectangular slot for the LEDs and two fixing holes at the end of the slot. Full details are in the instruction manual.
The manual is designed to be printed double-sided in A4 booklet format. To print the booklet from the PDF on a double-sided printer, select Booklet in the Page Size & Handling section of the print window, and set Orientation to Portrait.