How Can We Help?
-
Controllers
-
- Pro-160 / 360 Fault Codes
- Pro-160 / 360 Temperature Sensors
- Pro-100 / 160 / 360 to Hall Throttle Wiring
- JSK-120 Driving Two Pro-360s
- RBT and Pro-160 / 360 P3 Pot Fault
- Pro-160 / 360 Dual Control
- Pro-100 / 160 / 360 Radio Control Failsafe
- Pro-100 / 160 / 360 to JSK-100 wiring
- Pro-100 / 160 / 360 Failsafe Contactor
- Double Heading the Pro-100 / 160 / 360
- Pro-160 Layout Diagrams
- Pro-100 / 160 / 360 Software Versions
- Use with shunt wound motors
- Use with Series Wound Motors
- Updating Firmware
- Double Heading Pro-160 / 360 & 4QD Series
- Push Button Mode With Limit Switches.
- Pro-100 / 160 / 360 Troubleshooting
- Speed Sensor Ratio
- Push Button - Forward / Off / Reverse Operation
- Show Remaining Articles (5) Collapse Articles
-
- Pro-160 / 360 Fault Codes
- Pro-160 / 360 Temperature Sensors
- Pro-360 Heatsink Removal and Replacement
- Pro-100 / 160 / 360 to Hall Throttle Wiring
- JSK-120 Driving Two Pro-360s
- RBT and Pro-160 / 360 P3 Pot Fault
- Pro-160 / 360 Dual Control
- Pro-100 / 160 / 360 Radio Control Failsafe
- Pro-100 / 160 / 360 to JSK-100 wiring
- Pro-100 / 160 / 360 Failsafe Contactor
- Double Heading the Pro-100 / 160 / 360
- Pro-100 / 160 / 360 Software Versions
- Updating Firmware
- Use with shunt wound motors
- Use with Series Wound Motors
- Double Heading Pro-160 / 360 & 4QD Series
- Push Button Mode With Limit Switches.
- Pro-100 / 160 / 360 Troubleshooting
- Pro-360 Locknut Service Bulletin
- Speed Sensor Ratio
- Push Button - Forward / Off / Reverse Operation
- Show Remaining Articles (6) Collapse Articles
-
- Pro-100 Fault Codes
- Pro-100 / 160 / 360 to Hall Throttle Wiring
- RBT and Pro-160 / 360 P3 Pot Fault
- Pro-160 / 360 Dual Control
- Pro-100 / 160 / 360 Radio Control Failsafe
- Pro-100 / 160 / 360 to JSK-100 wiring
- Pro-100 / 160 / 360 Failsafe Contactor
- Double Heading the Pro-100 / 160 / 360
- Pro-100 / 160 / 360 Software Versions
- Updating Firmware
- Use with shunt wound motors
- Use with Series Wound Motors
- Pro-100 / 160 / 360 Troubleshooting
- Speed Sensor Ratio
- Push Button - Forward / Off / Reverse Operation
-
- Mosfet Insulator Arrangement DNO & Porter
- How To Wire Up a Porter 5
- Closed Loop Current Control
- Fitting a Porter to a PDQ Power trike
- Driving the Porter by Raspberry Pi
- Porter: Disabling Regenerative Braking
- Porter Current Limit Adjustment
- DMR-203 Radio Control of a Porter 5 / 10
- Porter 40 Speed Controller
- Porter 40: Use with PWM Input
- Porter Troubleshooting
-
-
- PRO-150 Overview
- Double Heading for the Pro-150 and 4QD Series
- Pro-150 Hall Throttle Supply
- Pro-150 Hall Throttle Programming
- Pro-150 Push Button Use
- Use with shunt wound motors
- Pro-150 Fault Finding Guide
- Pro-150 Pt Fault Code
- Pro-150 programmable parameters
- Pro-150 Mechanical Information
- Pro-150 Basic Wiring Diagram
- Fraser Golf Buggies, Wiring for Pro-150
- DMR-203: Use with PRO-150 Controllers
- Pro-150 Capacitor Modification
- PRO-150 Current Limit
- PRO-150 Issue History
- PRO-150 Joystick Programming
- Show Remaining Articles (2) Collapse Articles
-
- 4QD-200/300 Overview
- Double Heading for the Pro-150 and 4QD Series
- Control Board Jumper Positions
- Ampflow motor
- Damage From Blown Mosfets
- DMR-203: Use with 4QD Series Controllers
- Battery Contactor for 4QD-200 / 300
- Adjustment for 48V
- Inhibit switch / footbrake - 4QD series only [tour 16]
- Forward / Off / Reverse Mode (4QD Series)
- Converting Parking Brake to Brake Light
- Disabling HPLO on Early 4QD Models
- Inhibit Ramp Modification [4QD series]
- Over voltage protection in the 4QD series
- Deadband values and removal
- How to dismantle the 4QD series
- Fault finding on the 4QD series
- Testing the 4QD Base Board and MOSFETs
- Reverse Acceptance Threshold [RAT] Modification
- Current limit resistors
- Use with Tacho Feedback Board
- Control Board Modification [Pre June 2010]
- Reverse Speed Modification [pre issue 17]
- Reversing Latch Modification [pre issue 16]
- Damage from a Reversed Battery (4QD Series)
- Mixing 4QD 150 / 200 / 300 series boards
- 4QD version history
- Inhibit
- Show Remaining Articles (13) Collapse Articles
-
- Damage from Reversed Batteries (NCC/VTX)
- Waveforms and Fault Finding
- Ramp Timings (NCC)
- Internal Power Supply and Protection Circuitry
- Fitting Expansion Connector
- NCC Speed Controller
- VTX and NCC Operating Voltages
- NCC Circuit Description
- VTX / NCC Fault Finding
- NCC Mark 2 Issue Number History
- NCC Mark 1 Issue Number History
- NCC Key Components
- NCC Zener Diode Failure
-
- Internal Power Supply and Protection Circuitry
- Current Limiting in the Pro-120 [and others]
- Pro-120 Mk1 History
- Pro-120 Mk2 History
- Pro-120 Key Components
- Earth Fuses: Why Do They Blow?
- Modifying the Pro-120 for other voltages
- Pro-120 Fault Finding Tips
- PRO-120: Multiple Slaves
- PRO-120 Ramp Reduction
- Fitting Expansion Connector
- Pro-120 Modification to give Uni-Directional Control
- Pro-120 Robot Wars Version
- Pro-120 Ignition Options
- Battery Discharge Protection: PRO-120
- Pro 120 Mark 1 Speed Controller
- PRO 120 Mark 1 - Additional Diagrams
- Show Remaining Articles (2) Collapse Articles
-
-
-
Accessories
-
-
- Articles coming soon
-
- Articles coming soon
-
- Articles coming soon
-
- Articles coming soon
-
- Articles coming soon
-
- Articles coming soon
-
Application Notes
-
- Alternative Double Heading [MU] Solution
- Double Ended Tram Control
- Loco Wiring: Auto Reversing Lights
- Speed to RPM Calculator
- Noise Suppression for Multiple Motors
- DCC / Airwire Interface
- Phoenix Loco Wiring
- Loco Wiring: Hand Control & Horn Relay Board
- Double Heading Problems
- Motors in Parallel
- Basic Model Loco Installation [with RBT and HRB]
- Low Pulling Power
- Radio Control
-
-
-
Technical
-
- Speed to RPM Calculator
- Noise Suppression for Multiple Motors
- Improving Heat Dissipation
- A Basic Installation
- Motor Noise Suppression
- Catching diodes
- Multi speed control
- Parking Brakes in Series
- Fuses and Circuit Breakers
- Radio Control Wiring Hints
- Typical Wiring for the PRO-150, DNO, VTX and NCC Controllers
- Wiring for Hand Control and Radio Control
- Wiring for Push Button Use
- Good Wiring Practise
- Motors in Parallel
- Push Button Mode With Limit Switches.
- Forward / off / reverse mode or push-button operation
- Basic Model Loco Installation [with RBT and HRB]
- Pro-100 / 160 / 360 to Hall Throttle Wiring
- How do I select the parts?
- Use With Switch Mode Power Supplies
- Push Button - Forward / Off / Reverse Operation
- Wiring for Curtis ET-126MCU
- Radio Control
- DIN Socket Wiring
- Show Remaining Articles (10) Collapse Articles
-
- Current limit
- PCB numbers
- Acceleration and Deceleration Ramps
- Thermal shutdown
- Ignition
- Power down state
- Ramps
- Reversing
- Overvoltage protection
- Battery Discharge Protection
- Joystick [aka wig-wag]
- Parking brake driver
- Pot Fault Detection
- High Pot Lockout HPLO
- Reverse polarity protection [tour 26]
- Main Capacitor
- Radio control interface
- Tacho Generator Feedback
- Voltage Following
- What Does a Motor Speed Controller Do?
- Ignition Circuit
- Coulomb Counting
- Show Remaining Articles (7) Collapse Articles
-
- Using a BMS with a Motor Controller
- Mosfet Alternatives
- Testing an Electric Motor
- What is EMC [Electromagnetic Compatibility]?
- Closed Loop Current Control
- Battery Current and Motor Current
- MOSFETs
- Half bridge
- Switching frequency
- What is Regenerative Braking?
- Batteries
- Customised Arc Potentiometers
- What is PWM Motor Control
- Full Bridge
- Towing
- Torque
- Surge Currents
- Speed Stability
- Quadrants
- Heat
- Thermal shutdown
- Heatsinking
- Choosing a Controller
- Earth Track Fuse and Earth Loops
- Tacho Set-Up
- Charging a 24V Battery From a 12V Source
- What Voltage Should I Use? [12, 24, 36, or 48V]
- Positional Servo Control [DNO / VTX]
- POT Dead Band
- Why Do Mosfets Fail?
- Back EMF & Internal Resistance
- Use of Generators with Speed Controllers
- Control by Microprocessor
- Foot Pedal Idea
- Coulomb Counting
- Low Pulling Power
- Curtis Equivalents
- Show Remaining Articles (22) Collapse Articles
-
VTX Modification History
VTX modification history: The VTX has changed relatively little in its life since first introduced on 2004. The best indicator of a controller’s age is the date code hand-written on the board, of the form 06e (or maybe e06) where “06” is the year (2006) and the “e” is the month:
| Jan | a |
| Feb | b |
| March | c |
| April | d |
| May | e |
| June | f |
| July | g |
| Aug | h |
| Sept | i |
| Oct | j |
| Nov | k |
| Dec | l |
Early boards were built by a company who did not do a very good job. In October 2010 we changed the assembly-house to Sub Assembly Services and build quality improved greatly.
- March 2006 Build 2
-
- R44 was 47K changed to 10K (RAT threshold)
- R51 was 10K changed to 1K0 (regen c/l timing)
- R1 was 3K3 changed to 10K (input buffer Vmax limiting)
- R7 was 3K3 changed to 10K (input buffer Vmax limiting)
- R18 was 120K changed to 100K (oscillator frequency)
- R22 was 10K changed to 100K (oscillator – had been an error)
- R59 was 47K changed to 100K (c/l sensing)
- May 2006 Build 3
-
- C15 was 330p changed to 100p (high side timing)
- Q17 MMBTA92 changed to BC807
- Q19 MMBTA42 changed to BC817
- Q18 MMBTA92 changed to BC807
- Q20 MMBTA42 changed to BC817
These are the MOSFET driver transistors. MMBTA42 and MMBTA92 are high voltage transistors (300v). Unfortunately there were timing issues with these (causing excessive MOSFET heating), so we changed back to BC817 and BC807 which are rated at only 45 or 60v on paper, but in practise are around 100-120v and perform much better (far better gain and peak current handling).
This change should be applied retrospectively. But see also build 17
- Dec 2007 (Build 11)
-
- C15 was 100p changed to 33p
- Q21 was BC817 changed to BC846 (hiside ‘pole’)
- R73 was 22K changed to 47K (ignition)
With R73 at 22K, ignition would work down to about 3.7v. Unfortunately at this point th MOSFET switching doesn’t work so a dud battery can blow the controller. With 47K here. ignition switches off at around 7.5v giving some measure of protection.
This change should be applied retrospectively. But see also build 17
- May 2008 (Build 12)
-
- R64 47K was changed to 22K
- R65 10K was changed to 100K
-
- R64 22K was changed to 10K
- R65 100K was changed to 10K
- June 2013 (Build 17)
-
- Q15 was BC 846 changed to BSS 123
- R64 was 10K changed to link
- R65 removed
- C15 removed
- C4 removed
These changes replace the high side ‘pole’ switching transistor by a small MOSFET. This not only reduces components but also improves the timing of the highside switching. It also makes the circuit less vulnerable to sudden drops in the internal 9v supply rail.
This change should be applied retrospectively.