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NCC Service Manual


Parts List

Introduction

This description refers to the Issue 20 and later NCC series controllers.
Circuit Diagram, issue 24

Components Used

Transistors
Tr 1 PNPBC557Pot fault
Tr 2 NPNBC547Ignition ramp
Tr 3 NPNBC547Ignition
Tr 4 PNPBC557Hiside current limit
Tr 5 PNPBC557Hiside current limit
Tr 6 NPNBC547Current source Note #1
Tr 7 PNPBC557Current sense
Tr 8 - - - Note #2
Tr 9 - - - Note #2
Tr 10NPNBC547Reverse
Tr 11- - -
Tr 12NPNBC337Hiside driver
Tr 13NPNBC327Hiside driver
Tr 14NPNBC547Ramp follower
Tr 15NPNBC547Loside current limit
Tr 16NPNBC547Loside current limit
Tr 17NPNBC547Hiside pole Note #3
Tr 18NPNBC337Loside driver
Tr 19NPNBC327Loside driver
Tr 20NPNBC547Accel ramp
Tr 21PNPBC557Accel ramp
Tr 22PNPBC557Decel ramp
Tr 23NPNBC547Decel ramp
Tr 24- - - Note #2
Tr 25NPNBC547Ramp clamp
Tr 26NPNBC547Haf speed reverse
Tr 27NPNBC547Rev's relay drive
Tr 28PNPBC557Rev's relay drive
Tr 29NPNBC547For'd relay drive
Tr 30PNPBC557For'd relay drive
Tr 31NPNBC547Parking Brake Note #3
Tr 32PNPTIP42Parking Brake
Tr 33- - - Note #2

Notes

  1. 48v version requires a transistor capable of dissipating 1.8 watts.
  2. Numbers not used are present to preserve same numbering between Pro and NCC.
  3. 2N5550 is used on 48v controllers: C an E are reversed w.r.t. BC series.
  4. MPSA06 is used on 48v controllers: C an E are reversed w.r.t. BC series.
Diodes
D 1 1N4148Reverse ignition
D 2 1N4148Ramp drive
D 3 1N4148Ramp drive
D 4 1N4148Ramp drive
D 5 47v zenerOvervoltage
D 6 1N4148Hiside gate drive
D 7 1N4148Ignition pump
D 8 1N4148Ignition pump
D 9 9v1 zenerHiside gate clamp
D 101N4148PWN oscillator
D 111N4148PWN oscillator
D 129v1 zenerLoside gate clamp
D 131N4148Current limit sense
D 141N4148Current limit
D 151N4148Ignition ramp
D 169v1 zenerMain 9v supply
D 171N4148Direction change logic
D 181N4148Direction change logic
D 191N4148Direction change logic
D 201N4148Direction change logic
D 211N4148Half speed reverse
D 221N4148Parking brake timing
D 231N4148Rev's relay flywheel
D 241N4148For'd relay flywheel
D 251N4002Parking brake flywheel

9v1 supply decoupling
Capacitors
C1 1µ0Input decoupingMay be removed
C2 100nInput buffer stability
C3 4µ7Ramp capacitorMay be reduced
C4 470pPWM oscillator timing
C5 150pCurrent source stability
C6 4µ7Ignition auto-off timing
C7 10pHiside current limit
C8 100nIgnition pump
C9 2200µMain capacitorstwo off
C101µ0Hiside gate supply
C11470pHalf bridge timing
C1210pCurrent limit timing
C131µ0Curent sense ref decoupling
C141µ0Current limit stabilityMay be reduced as low as 20n
C151µ0Direction line decoupling
C161µ0Ramp clamp decoupling
C1747µ
C181µ0Reverse input decoupling
C191µ0Parking brake timingMay be altered
C201µ0Demand zero decouplingMay be removed
C2110nDirection latch stability
C2210nDirection latch stability
C2310nMotor noise supressor

Notes

  1. Capacitors marked as 'may be reduced' or 'may be removed' are do do with response speed.
    See Pro Series: ramps

Other relevant pages


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Document URI: www.4qd.co.uk /service/ncc/parts24.html
Page first published 24th July, 2001
Last modified: Monday, 28-Aug-2006 21:14:11 BST
Page's Author: Richard Torrens
© 2001-2002 4QD