SaA/png

4QD controllers
Accessories

Motor controllers Accessories Shopping cart
Instruction manuals Specifications and features Questions answered
Service and fault finding Wiring diagrams Application notes

Accessories for battery vehicles

Connectors

Contents, this page


Power Connectors


9.5mm push-on PCB tab

9.5 mm push-on tab
this is the tab connector we use on our controllers, Pro-120 and Pro-150. These are now specially made for us in India and we can supply them in quantity. Click on the picture for the drawing (pdf file).

Price List
DescriptionOrder CodePrice ListAdd to cart
Tab, PCB mounting 9.5mm push-onTAB-950Add

Price is reduced for quantity: e,g 10 for £2.00, 100 for £18.00. For large quantities the price can be dropped very significantly. Please enquire.

Power Crimp Connectors

Crimp

If you prefer, we offer a range of Pre-crimped power leads. But, if you prefer to make your own leads, we can supply crimp connector. Be warned that a proper power crimp does require a proper crimp tool - this is especially true of the F-type crimps. We strongly suggest you purchase pre-assembled leads, but for those that must make their own leads, with care it is possible to crimp the F-type (pushon) crimps with a pair of pliers and then solder them. However - such a connection is never as reliable as a properly made crimp and we do not guarantee the results: we have seen Pro-120, Sco-120 and Sco-180 boards burned to destruction from badly made crimps. We advise against such practises!

The uninsulated ring connectors can usually be crimped satisfactorily with a hammer and a suitable anvil!

The picture illustrates the various types of crimp available. All are sold in packs of ten crimps.
Pushon (F-type - because of the F shaped dual crimp, for connection and cable support) crimp packs, FCB-600 and FCB-900, include ten boots.

Pushon (F-type) crimps and boots

Price List
DescriptionOrder CodePrice ListAdd to cart
6.3mm push-on with boots for 4mm² - 6mm² cableFCR-604AddPack of 10
9.5mm push-on with boots for 4mm² - 6mm² cableFCR-904AddPack of 10

Uninsulated rings

For 2.5mm² cable:

Price List
DescriptionOrder CodePrice ListAdd to cart
3.2mm diam ringRNG-203AddPack of 10

For 6.0mm² cable:

Price List
DescriptionOrder CodePrice ListAdd to cart
4.0mm diam ringRNG-604AddPack of 10
6.3mm diam ringRNG-606AddPack of 10
8.0mm diam ringRNG-608AddPack of 10
10mm diam ringRNG-610AddPack of 10

Butt splice


Join 4.0-6.0 cable end-to end. Also good for tidying cable ends for fitting battery clips etc.

Price List
6.0 uninsulated butt spliceBUT-606AddPack of 10

XLR connectors

These are professional connectors designed for audio. Current rating is a hefty 16 amps per contact so they are also useful as charging connectors for battery vehicles.
XLR 3pin chassis plug 3 pin XLR line female connector

Price List
DescriptionOrder CodePrice ListAdd to cart
XLR line socket, 3 pinXLS-003Add
XLR chassis plug, 3 pinXLP-003Add

These XLR connectors are surplus stock so are available at a very good price. We also offer a bulk discount for 10 off or more on the chassis plug.


Control Connectors

CONI connector

Picture: diags/coni.gif
An economic, robust, 3 pin connector for 'knock down' serviceability - very useful with any throttle. When installed with boots and 3 core cable, the joint can be sealed with PVC tape to make the assembly highly water resistant.
Pins and sockets are crimp type (similar to a small F-type crimp), so we normally supply pre-crimped but will supply separately (if you have a suitable tool).
Pins fit in the long part (male shell), sockets fit the female shell. Can be supplied pre-crimped to plunger pot or bell throttle assembly.

Price List
DescriptionOrder CodePrice ListAdd to cart
Coni female shell CFS-005Add
Coni male shell CMS-115Add
Coni crimp terminal, socketCCT-000Add
Coni crimp terminal, pin CCT-111Add
Boot for Coni CON-000Add

CONI Lead

Picture: diags/conld.gif


Pre-crimped 3 core lead with mating CONI set: just cut in the middle where you want and here's your extension lead! Standard 1.0m, other lengths to order.

Price List
DescriptionOrder CodePrice ListAdd to cart
Coni leadCON-100Add

Bulgin 6 way connector


An excellent low cost 6 way connector set. It has a groove and ridge for positive and firm mating, yet is forgiving of incomplete insertion. It is plastic bodied and has wide pin spacing so is forgiving of dirt, debris and water. However it is not officially 'water proof'!

Picture: diags/buk006.gif

Line socket is still available while stocks last. We regret we no longer stock the mating chassis plug. Chassis plug is Bulgin part number PX0635. Farnell part number 314432.

Price List
DescriptionOrder CodePrice ListAdd to cart
6 way chassis plug BUP-006Add
6 way line socket BUS-006Add
Boot for chassis plug BUB-006Add
set, inc plug, socket + bootBUK-006Add

RFK IDC connectors


We like these connectors so much - we use them on all our products. The connector are 'insulation displacement' type - simply poke the wires into the wire grip, and squeeze closed in a vice or with parallel jaw pliers. No need to strip the insulation - this is displaced as the teeth of the connector bite through to contact the conductor. We have used these for many years: they are extremely reliable and require no special tooling. Unless someone has simply used the wrong wire size, no problems! The first diagram shows the 4 way connector, open. Beside it is a 3 way with the wire grip removed to show the connector teeth, which are in two rows, so making 4 separate connections through the insulation.

Picture: diags/idc2.gif

A more detailed diagram of the 6 way IDC connector is available.

Wire Sizes

The IDCs must be used with the correct wire gauge. Acceptable wire sizes for the standard connectors are:

Idc1

The second picture shows the three common ones we use on our controllers. Also available are the mating PCB parts, vertical mounting, as shown for the 6 way, right.

These are offered as spares and replacements. However - we can quote for quantities of any connector of this range from 2 way to 14 way (and more).

Price List
DescriptionOrder CodePrice ListAdd to cart
3 way IDC connectorIDC-003Add
4 way IDC connectorIDC-004Add
4 way IDC connectorIDC-005Add
6 way IDC connectorIDC-006Add
9 way IDC connectorIDC-009Add
mating 3 way pinstripIDC-103Add
mating 4 way pinstripIDC-104Add
mating 6 way pinstripIDC-106Add
mating 9 way pinstripIDC-109Add

RFK - Crimp connectors


The IDC (above) must use the correct gauge of stranded wire ( 7/0.2mm²) but there is a crimp version. The drawing shows the crimp contact and the 3 way shell. The crimp will take a wider range of wires that the IDC. However - the crimp version is actually an earlier design than the IDC and the dimensions were changed during the re-design so, although the contacts mate properly, the retaining latch does not engage. We can supply these crimped to wire, on, for instance, the plunger pot and the twist-grip throttle.

Picture:diags/idc3.gif

Price List
DescriptionOrder CodePrice ListAdd to cart
3 way shell RFK-003Add
4 way shells RFK-004Add
Crimp terminalRFK-000Add


Accessories section - Navigation links
Accessories index
Boxes, undrilled Control boxes and leads Cable and wire Connectors Fuses
Potentiometers Power Leads Relays Switches

Top of page

Page Information


Document URI:
Last modified:
Page's Author: Richard Torrens
© 1996-2011 4QD